Introduction to how a pair of professional badminton shoes are made
Introduction to how a pair of professional badminton shoes are made
A pair of professional badminton shoes begins as a design concept and then goes through a series of manufacturing and production stages before it can display the design feel and functionality of professional badminton shoes.
Let’s now see how the designer’s concept is transformed into a pair of professional badminton shoes!
First, the shoe factory will make a paper pattern according to the design drawing; the overall upper design and materials will be confirmed numerous times with the designer.
Paper patterns
All the materials for the upper and sole are prepared and cut into cuts, including vamp, outsole and insole cuts.
Various cuts
The various cuts are sewn together and checked before going to the next stage.
Complete sewing of uppers
First, the heel shape is fixed then pulling thread from shoes is carried out (Note 1,) then the shoe last is inserted (note2) so that the upper fits snugly around the show last.
Note 1:The upper and the mid-sole are machine-sewn together
Note 2:The shoe last is a mold that is shaped like a foot
Insertion of the shoe last
To ensure that the upper, the rubber bottom and the sole are glued tightly together; the glued surfaces are roughened and then glued together. After gluing, the sole is fixed so that the various parts stick together tightly.After this, the sole is inspected and is finished.
Gluing
To tightly join the upper and the sole the glued surfaces must be roughened and then pressed and held together.
Gluing
After the shoe last is removed, an overall inspection is carried out; if no faults are found the shoes are packaged.
Inspection of finished product
To complete the manufacture of every pair of high quality badminton shoes that have both design feel and functionality the shoes have to go through several dozen processes, requiring a large amount of labor and around 30 working days.
It is his meticulous manufacturing process that allows VICTOR’s badminton shows to maintain their professional image.
SH9000ACE
( Edit by VICTOR Badminton )
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